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stepped dry mortar plant
Stepped Dry Mortar Plant from HAMAC - a Chinese manufacturer established in 2005. Tower, stepped and compact dry-mix mortar production lines Send your output requirement and get a matched proposal within one working day.
Dry Mortar Plants
stepped dry mortar plant
HAMAC supplies three layouts. The tower plant puts all silos above the mixer for a compact footprint and gravity flow. The stepped layout places raw material storage at ground level with bucket-elevator feeding — cheaper foundations and easier maintenance. The compact "stepped mini" version serves smaller markets with outputs around 5-15 t/h.
Each line is configured by product portfolio: masonry mortar, plastering and rendering mixes, tile adhesives, self-levelling compounds, thermal insulation mortar, waterproofing slurries and gypsum-based products.
Most enquiries we receive start after a fleet problem — a pump that loses pressure on long booms, a mixer whose drum liners wear prematurely, a batching plant whose weighing tolerance drifts. Each of those has an engineering answer, and that answer belongs in the design stage rather than in the warranty claim.
Key Advantages of stepped dry mortar plant
Homogeneity beyond site mixing
Ploughshare or single-shaft paddle mixers deliver uniform additive distribution batch after batch.
Sand drying to specification
Rotary drum dryers bring moisture below 0.5% so the blend is stable in storage.
Three layout choices
Tower, stepped or compact — matched to your land area and budget.
Automatic bagging and palletising
Valve bag packers, jumbo bag stations and robot palletisers complete the line.
Dust-controlled environment
Pulse-jet cartridge filters at every transfer point keep the plant inside emission limits.
Recipe management
Up to 200 stored formulations with automatic trace ingredient dosing.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Output capacity | 5 - 100 tonnes per hour |
| Layout | Tower type / stepped type / compact modular |
| Mixer type | Ploughshare / single-shaft paddle / twin-shaft paddle |
| Batch size | 1 - 6 tonnes |
| Raw silos | 2 - 8 silos of 50 - 300 m³ each |
| Sand dryer | Three-cylinder rotary dryer, moisture down to 0.5% |
| Packing | Valve bag 20-50 kg, jumbo bag 500-1500 kg, bulk tanker |
| Control | Automatic batching with recipe storage and MES integration option |
Typical Applications
Field experience across our export markets shows a clear pattern of applications.
External wall insulation systems
Adhesive and base-coat mortars for ETICS applications
Self-levelling compounds
Flow-controlled floor underlayments packaged in 25 kg bags
Masonry mortars
Cement-lime blends for blocklaying in volume housing programmes
Rendering and plastering
Machine-applied and hand-applied gypsum or cement plasters
Tile adhesives and grouts
Polymer-modified formulations requiring precise additive dosing
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about stepped dry mortar plant
What is the minimum viable plant size?
Compact lines start around 5 t/h, roughly 30,000-40,000 tonnes per year on a double-shift basis.
How is product quality checked?
We recommend a small laboratory setup — sieve analysis, compressive and flexural testing of standard prisms.
How long does installation take?
Typically 45-70 days including foundations, erection, electrical connection and commissioning.
Can one plant make many products?
Yes, provided you have enough micro-ingredient hoppers; typical installations produce 6-15 different formulations.
Do I need a sand drying line?
If your local sand exceeds about 1% moisture variability, yes — otherwise the blend will set in the bag during storage.
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Request pricing
Get a Matched Proposal for stepped dry mortar plant
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
Email: [email protected]
WhatsApp: +8619138100129
Talk to an engineer
Discuss Your stepped dry mortar plant Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.