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Dry-mix Mortar Production Line
Dry mixing mortar is a green environmental protection energy-saving functional building material. HAMAC followed the trail of foreign latest technology new.
Dry Mortar Plants
Dry-mix Mortar Production Line
Factory-blended mortar has replaced site mixing on most organised markets, and a Dry-mix Mortar Production Line is what makes it possible: dried sand is screened and graded, cement, lime or gypsum and additives are weighed, then everything is blended to a homogeneity that cannot be achieved in a site mixer.
Each line is configured by product portfolio: masonry mortar, plastering and rendering mixes, tile adhesives, self-levelling compounds, thermal insulation mortar, waterproofing slurries and gypsum-based products.
Buyers usually compare two things: whether the machine will hold its rated output on a hot day with damp aggregates, and whether anyone will answer the phone in year three. HAMAC designs for both.
Key Advantages of Dry-mix Mortar Production Line
Sand drying to specification
Rotary drum dryers bring moisture below 0.5% so the blend is stable in storage.
Homogeneity beyond site mixing
Ploughshare or single-shaft paddle mixers deliver uniform additive distribution batch after batch.
Dust-controlled environment
Pulse-jet cartridge filters at every transfer point keep the plant inside emission limits.
Automatic bagging and palletising
Valve bag packers, jumbo bag stations and robot palletisers complete the line.
Three layout choices
Tower, stepped or compact — matched to your land area and budget.
Recipe management
Up to 200 stored formulations with automatic trace ingredient dosing.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Output capacity | 5 - 100 tonnes per hour |
| Layout | Tower type / stepped type / compact modular |
| Mixer type | Ploughshare / single-shaft paddle / twin-shaft paddle |
| Batch size | 1 - 6 tonnes |
| Raw silos | 2 - 8 silos of 50 - 300 m³ each |
| Sand dryer | Three-cylinder rotary dryer, moisture down to 0.5% |
| Packing | Valve bag 20-50 kg, jumbo bag 500-1500 kg, bulk tanker |
| Control | Automatic batching with recipe storage and MES integration option |
Typical Applications
On typical projects this equipment is selected where output reliability governs the whole schedule.
Tile adhesives and grouts
Polymer-modified formulations requiring precise additive dosing
Waterproofing and repair mortars
Specialised blends with controlled particle grading
Masonry mortars
Cement-lime blends for blocklaying in volume housing programmes
External wall insulation systems
Adhesive and base-coat mortars for ETICS applications
Self-levelling compounds
Flow-controlled floor underlayments packaged in 25 kg bags
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about Dry-mix Mortar Production Line
How long does installation take?
Typically 45-70 days including foundations, erection, electrical connection and commissioning.
Can one plant make many products?
Yes, provided you have enough micro-ingredient hoppers; typical installations produce 6-15 different formulations.
How is product quality checked?
We recommend a small laboratory setup — sieve analysis, compressive and flexural testing of standard prisms.
Do I need a sand drying line?
If your local sand exceeds about 1% moisture variability, yes — otherwise the blend will set in the bag during storage.
What is the minimum viable plant size?
Compact lines start around 5 t/h, roughly 30,000-40,000 tonnes per year on a double-shift basis.
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Get a Matched Proposal for Dry-mix Mortar Production Line
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
Email: [email protected]
WhatsApp: +8619138100129
Talk to an engineer
Discuss Your Dry-mix Mortar Production Line Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.