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customized dry mortar plant
Customized Dry Mortar Plant from HAMAC - a Chinese manufacturer established in 2005. Tower, stepped and compact dry-mix mortar production lines Send your output requirement and get a matched proposal within one working day.
Dry Mortar Plants
customized dry mortar plant
HAMAC supplies three layouts. The tower plant puts all silos above the mixer for a compact footprint and gravity flow. The stepped layout places raw material storage at ground level with bucket-elevator feeding — cheaper foundations and easier maintenance. The compact "stepped mini" version serves smaller markets with outputs around 5-15 t/h.
Each line is configured by product portfolio: masonry mortar, plastering and rendering mixes, tile adhesives, self-levelling compounds, thermal insulation mortar, waterproofing slurries and gypsum-based products.
Choosing a customized dry mortar plant is rarely decided by the price tag alone. Downtime, concrete quality consistency, fuel consumption per cubic metre and the availability of wear parts across a five-year operating window matter far more to the final cost per tonne or per cubic metre produced.
Key Advantages of customized dry mortar plant
Dust-controlled environment
Pulse-jet cartridge filters at every transfer point keep the plant inside emission limits.
Homogeneity beyond site mixing
Ploughshare or single-shaft paddle mixers deliver uniform additive distribution batch after batch.
Three layout choices
Tower, stepped or compact — matched to your land area and budget.
Sand drying to specification
Rotary drum dryers bring moisture below 0.5% so the blend is stable in storage.
Automatic bagging and palletising
Valve bag packers, jumbo bag stations and robot palletisers complete the line.
Recipe management
Up to 200 stored formulations with automatic trace ingredient dosing.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Output capacity | 5 - 100 tonnes per hour |
| Layout | Tower type / stepped type / compact modular |
| Mixer type | Ploughshare / single-shaft paddle / twin-shaft paddle |
| Batch size | 1 - 6 tonnes |
| Raw silos | 2 - 8 silos of 50 - 300 m³ each |
| Sand dryer | Three-cylinder rotary dryer, moisture down to 0.5% |
| Packing | Valve bag 20-50 kg, jumbo bag 500-1500 kg, bulk tanker |
| Control | Automatic batching with recipe storage and MES integration option |
Typical Applications
On typical projects this equipment is selected where output reliability governs the whole schedule.
Rendering and plastering
Machine-applied and hand-applied gypsum or cement plasters
Self-levelling compounds
Flow-controlled floor underlayments packaged in 25 kg bags
Waterproofing and repair mortars
Specialised blends with controlled particle grading
Tile adhesives and grouts
Polymer-modified formulations requiring precise additive dosing
Masonry mortars
Cement-lime blends for blocklaying in volume housing programmes
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about customized dry mortar plant
Can one plant make many products?
Yes, provided you have enough micro-ingredient hoppers; typical installations produce 6-15 different formulations.
What is the minimum viable plant size?
Compact lines start around 5 t/h, roughly 30,000-40,000 tonnes per year on a double-shift basis.
Tower or stepped layout?
Tower plants need less land and use gravity flow but require taller structures; stepped plants have lower height, easier maintenance and lower foundation cost.
How is product quality checked?
We recommend a small laboratory setup — sieve analysis, compressive and flexural testing of standard prisms.
How long does installation take?
Typically 45-70 days including foundations, erection, electrical connection and commissioning.
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Request pricing
Get a Matched Proposal for customized dry mortar plant
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
Email: [email protected]
WhatsApp: +8619138100129
Talk to an engineer
Discuss Your customized dry mortar plant Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.