PE Series Jaw Crusher
Engineering, manufacturing and after-sales support for PE Series Jaw Crusher — specification, layout and quotation on request.
View details
Crushing & Screening Plants
Modular Type Crusher Plant - Crushing & Screening Plants
HAMAC offers high-efficiency modular crusher plants with capacities up to 400 tph. Customizable & easy to install, our portable crushing solutions ensure.
Crushing & Screening Plants
Modular Type Crusher Plant - Crushing & Screening Plants
HAMAC sizes every line from the same three inputs: feed size, required tonnage per hour, and the product fractions specified by your mix design. From there we fix the crusher model, the screen deck area, the conveyor widths and the power requirement before a single plate is cut.
The decision that shapes everything downstream is whether the line is stationary, skid-mounted or tracked. A stationary Modular Type Crusher Plant rewards a fixed quarry with many years of production ahead of it; a tracked or mobile plant pays back where you must follow the face or move between contracts every few months.
Most enquiries we receive start after a fleet problem — a pump that loses pressure on long booms, a mixer whose drum liners wear prematurely, a batching plant whose weighing tolerance drifts. Each of those has an engineering answer, and that answer belongs in the design stage rather than in the warranty claim.
Key Advantages of Modular Type Crusher Plant
Diesel-electric freedom
Tracked units run either from the mains or from their own diesel generator when the grid has not arrived yet.
Quick relocation
Modular skid and crawler chassis versions travel without foundation work, cutting mobilisation from weeks to days.
Dust and noise control
Enclosed screen decks, water spray bars and optional bag filters keep the plant within site emission limits.
Spare capacity designed in
Conveyors and screens are sized roughly 15% above nominal so short-term peak demand does not stall the line.
Wear parts you can source
Manganese jaw dies, blow bars, mantle and concave sets use common profiles and are stocked for ten years.
True-stage matching
Crusher chamber profile, eccentric throw and screen deck are matched to each other, so no single stage becomes the bottleneck of the whole Modular Type Crusher Plant.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Plant type | Stationary / modular skid / crawler tracked |
| Capacity range | 30 - 500 tonnes per hour |
| Max feed size | Up to 900 mm depending on primary crusher |
| Output fractions | 0-5, 5-10, 10-20, 20-31.5 mm or to specification |
| Crushing stages | Two-stage, three-stage or four-stage closed circuit |
| Screening decks | 2 - 4 deck inclined or horizontal screens |
| Drive | Electric motor / diesel engine / diesel-electric hybrid |
| Control | PLC with touch panel, overload protection and interlocked start sequence |
Typical Applications
Field experience across our export markets shows a clear pattern of applications.
Mine overburden and ore pre-crushing
Primary reduction ahead of milling circuits
Railway ballast production
Cubical particle shape and tight grading for track ballast
Aggregate quarries
Granite, basalt, limestone and river pebble processed into concrete and asphalt fractions
Sand manufacturing
VSI stage producing manufactured sand to replace natural river sand
Contract crushing
Mobile units moving between short-term road and dam projects
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about Modular Type Crusher Plant
What output can I realistically expect?
Published figures assume continuous, well-graded feed. In the field, expect 80-90% of nominal throughput; HAMAC quotes conservative rather than theoretical numbers.
Is a mobile plant worth the extra cost?
If your plant moves more than twice a year, or if foundation work is expensive at your site, the crawler or wheeled version usually pays for itself inside two seasons.
Can the plant be upgraded later?
Yes. Conveyors, screen decks and even the tertiary crusher can be added later because we keep the layout modular and reserve structural capacity for it.
How much maintenance does the plant need daily?
Roughly 30 minutes: check lubrication pressures, belt tracking, screen mesh tension and hydraulic oil temperature. Weekly items add oil sampling and bolt re-torquing.
How do I choose between a jaw and an impact primary crusher?
A jaw handles abrasive and high-strength rock up to roughly 320 MPa and gives a low wear cost per tonne, while an impact crusher produces a far better particle shape for concrete aggregate but wears faster on hard or abrasive stone.
Related Equipment & Resources
Screw type Sand Washing Machine
Engineering, manufacturing and after-sales support for Screw type Sand Washing Machine — specification, layout and quotation on.
View details
Belt Conveyor
Engineering, manufacturing and after-sales support for Belt Conveyor — specification, layout and quotation on request.
View details
Tracked jaw Crusher Plant
Engineering, manufacturing and after-sales support for Tracked jaw Crusher Plant — specification, layout and quotation on request.
View details
Symons Cone Crusher
Engineering, manufacturing and after-sales support for Symons Cone Crusher — specification, layout and quotation on request.
View details
Mobile 4 In 1 Crushing And Screening Plant
Engineering, manufacturing and after-sales support for Mobile 4 In 1 Crushing And Screening Plant — specification, layout and.
View details
Request pricing
Get a Matched Proposal for Modular Type Crusher Plant
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
Email: [email protected]
WhatsApp: +8619138100129
Talk to an engineer
Discuss Your Modular Type Crusher Plant Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.