20-40 ton/h Dry Mortar Mixing Plant
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Dry Mortar Plants
80 120 Ton/h Dry Mortar Mixing Plant - Dry Mortar Plants
This integrated dry mix mortar plant adopts an energy-efficient tower structure, equipped with core components including bucket conveyor, dry sand silo.
Dry Mortar Plants
80 120 Ton/h Dry Mortar Mixing Plant - Dry Mortar Plants
Factory-blended mortar has replaced site mixing on most organised markets, and a 80-120 ton/h Dry Mortar Mixing Plant is what makes it possible: dried sand is screened and graded, cement, lime or gypsum and additives are weighed, then everything is blended to a homogeneity that cannot be achieved in a site mixer.
Each line is configured by product portfolio: masonry mortar, plastering and rendering mixes, tile adhesives, self-levelling compounds, thermal insulation mortar, waterproofing slurries and gypsum-based products.
Most enquiries we receive start after a fleet problem — a pump that loses pressure on long booms, a mixer whose drum liners wear prematurely, a batching plant whose weighing tolerance drifts. Each of those has an engineering answer, and that answer belongs in the design stage rather than in the warranty claim.
Key Advantages of 80-120 ton/h Dry Mortar Mixing Plant
Recipe management
Up to 200 stored formulations with automatic trace ingredient dosing.
Dust-controlled environment
Pulse-jet cartridge filters at every transfer point keep the plant inside emission limits.
Automatic bagging and palletising
Valve bag packers, jumbo bag stations and robot palletisers complete the line.
Sand drying to specification
Rotary drum dryers bring moisture below 0.5% so the blend is stable in storage.
Three layout choices
Tower, stepped or compact — matched to your land area and budget.
Homogeneity beyond site mixing
Ploughshare or single-shaft paddle mixers deliver uniform additive distribution batch after batch.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Output capacity | 5 - 100 tonnes per hour |
| Layout | Tower type / stepped type / compact modular |
| Mixer type | Ploughshare / single-shaft paddle / twin-shaft paddle |
| Batch size | 1 - 6 tonnes |
| Raw silos | 2 - 8 silos of 50 - 300 m³ each |
| Sand dryer | Three-cylinder rotary dryer, moisture down to 0.5% |
| Packing | Valve bag 20-50 kg, jumbo bag 500-1500 kg, bulk tanker |
| Control | Automatic batching with recipe storage and MES integration option |
Typical Applications
On typical projects this equipment is selected where output reliability governs the whole schedule.
Tile adhesives and grouts
Polymer-modified formulations requiring precise additive dosing
Rendering and plastering
Machine-applied and hand-applied gypsum or cement plasters
Waterproofing and repair mortars
Specialised blends with controlled particle grading
External wall insulation systems
Adhesive and base-coat mortars for ETICS applications
Masonry mortars
Cement-lime blends for blocklaying in volume housing programmes
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about 80-120 ton/h Dry Mortar Mixing Plant
Do I need a sand drying line?
If your local sand exceeds about 1% moisture variability, yes — otherwise the blend will set in the bag during storage.
How is product quality checked?
We recommend a small laboratory setup — sieve analysis, compressive and flexural testing of standard prisms.
Tower or stepped layout?
Tower plants need less land and use gravity flow but require taller structures; stepped plants have lower height, easier maintenance and lower foundation cost.
Can one plant make many products?
Yes, provided you have enough micro-ingredient hoppers; typical installations produce 6-15 different formulations.
What is the minimum viable plant size?
Compact lines start around 5 t/h, roughly 30,000-40,000 tonnes per year on a double-shift basis.
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Get a Matched Proposal for 80-120 ton/h Dry Mortar Mixing Plant
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
Email: [email protected]
WhatsApp: +8619138100129
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Discuss Your 80-120 ton/h Dry Mortar Mixing Plant Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.