20-40 ton/h Dry Mortar Mixing Plant
Engineering, manufacturing and after-sales support for 20-40 ton/h Dry Mortar Mixing Plant — specification, layout and quotation.
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Dry Mortar Plants
40 60 Ton/h Dry Mortar Mixing Plant - Dry Mortar Plants
HAMAC stepped type dry mix plant and dry mix mortar mixer adopts a rational stepped structural layout, integrating a full set of core equipment: cement silo.
Dry Mortar Plants
40 60 Ton/h Dry Mortar Mixing Plant - Dry Mortar Plants
Each line is configured by product portfolio: masonry mortar, plastering and rendering mixes, tile adhesives, self-levelling compounds, thermal insulation mortar, waterproofing slurries and gypsum-based products.
HAMAC supplies three layouts. The tower plant puts all silos above the mixer for a compact footprint and gravity flow. The stepped layout places raw material storage at ground level with bucket-elevator feeding — cheaper foundations and easier maintenance. The compact "stepped mini" version serves smaller markets with outputs around 5-15 t/h.
Choosing a 40-60 ton/h Dry Mortar Mixing Plant is rarely decided by the price tag alone. Downtime, concrete quality consistency, fuel consumption per cubic metre and the availability of wear parts across a five-year operating window matter far more to the final cost per tonne or per cubic metre produced.
Key Advantages of 40-60 ton/h Dry Mortar Mixing Plant
Recipe management
Up to 200 stored formulations with automatic trace ingredient dosing.
Automatic bagging and palletising
Valve bag packers, jumbo bag stations and robot palletisers complete the line.
Dust-controlled environment
Pulse-jet cartridge filters at every transfer point keep the plant inside emission limits.
Three layout choices
Tower, stepped or compact — matched to your land area and budget.
Sand drying to specification
Rotary drum dryers bring moisture below 0.5% so the blend is stable in storage.
Homogeneity beyond site mixing
Ploughshare or single-shaft paddle mixers deliver uniform additive distribution batch after batch.
Technical Parameters
Indicative ranges for standard configurations. Final values are confirmed against your project requirements.
| Parameter | Specification |
|---|---|
| Output capacity | 5 - 100 tonnes per hour |
| Layout | Tower type / stepped type / compact modular |
| Mixer type | Ploughshare / single-shaft paddle / twin-shaft paddle |
| Batch size | 1 - 6 tonnes |
| Raw silos | 2 - 8 silos of 50 - 300 m³ each |
| Sand dryer | Three-cylinder rotary dryer, moisture down to 0.5% |
| Packing | Valve bag 20-50 kg, jumbo bag 500-1500 kg, bulk tanker |
| Control | Automatic batching with recipe storage and MES integration option |
Typical Applications
The applications below reflect the situations in which HAMAC customers most commonly deploy it.
Tile adhesives and grouts
Polymer-modified formulations requiring precise additive dosing
Masonry mortars
Cement-lime blends for blocklaying in volume housing programmes
External wall insulation systems
Adhesive and base-coat mortars for ETICS applications
Waterproofing and repair mortars
Specialised blends with controlled particle grading
Rendering and plastering
Machine-applied and hand-applied gypsum or cement plasters
From Enquiry to Commissioning
Six defined stages, each with named deliverables, so nothing is left to interpretation.
Requirement study
We start with your mix design, hourly output target, aggregate size, jobsite power supply and site layout — not with a catalogue page.
Scheme design
Our engineering team issues a layout drawing, foundation loads, power requirement and an equipment list matched to the target output.
Quotation & contract
A fixed specification quotation with clear technical annexes protects both sides; no vague "standard configuration" wording.
Production & inspection
Weekly production photos, welding and pressure test records, plus third-party inspection if your project requires it.
Delivery & installation
Container or break-bulk shipment, then on-site supervision of assembly, alignment, calibration and dry-run.
After-sales
Remote diagnostics by video call, spare parts dispatch within 48 hours for stocked items, and periodic return visits.
Frequently Asked Questions about 40-60 ton/h Dry Mortar Mixing Plant
Can one plant make many products?
Yes, provided you have enough micro-ingredient hoppers; typical installations produce 6-15 different formulations.
What is the minimum viable plant size?
Compact lines start around 5 t/h, roughly 30,000-40,000 tonnes per year on a double-shift basis.
Tower or stepped layout?
Tower plants need less land and use gravity flow but require taller structures; stepped plants have lower height, easier maintenance and lower foundation cost.
Do I need a sand drying line?
If your local sand exceeds about 1% moisture variability, yes — otherwise the blend will set in the bag during storage.
How long does installation take?
Typically 45-70 days including foundations, erection, electrical connection and commissioning.
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Get a Matched Proposal for 40-60 ton/h Dry Mortar Mixing Plant
Tell us the required output, material characteristics, site power supply and destination port. Our engineers return a complete technical and commercial proposal, normally within one working day.
- Layout drawing and foundation loads supplied before order
- Fixed specification quotation with a technical annex
- Spare parts recommendation and operating cost estimate
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WhatsApp: +8619138100129
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Discuss Your 40-60 ton/h Dry Mortar Mixing Plant Requirement
Twenty years of export experience across eighty countries. One engineer follows your project from enquiry to commissioning.